High-Intensity Dry Vibrating Magnet Filter Removes Fine Iron-Bearing Contaminants Such As Lithium and Other Hard-To-Flow Powders
Eriez® high-intensity Dry Vibrating Magnet Filters (DVMFs) are specifically designed to remove very fine iron-bearing contaminants from hard-to-flow fine powders such as lithium. Typical applications include fine sand, glass power, talc, clays and various other finely divided industrial minerals as well as chemical products. The standard design consists of a solenoid electromagnet which generates a magnetic field into the bore of the separation zone. A filter element of expanded metal placed in the separation zone concentrates the magnetic flux of the magnetic field. This produces scores of high-gradient collection zones which capture magnetic contaminants as feed material filters through the element.
The DVMF is perfect for both lithium producers and users. Producers pulverize lithium before it goes to the user as a very fine powder. DVMF units are placed prior to and after mill processing. As an additional check, many users apply the DVMF when they receive lithium purchased from the producer.
DVMFs reduce contamination in lithium dramatically by utilizing a high-intensity electromagnet and revolutionary flux converging matrix. The DVMF is fed vertically via gravity flow. As the feed material filters through the matrix and exits out the bottom, the matrix captures and holds the magnetic material as the nonmagnetic material passes through. See Photo 1.
DRY VIBRATING MAGNETIC FILTERS are designed specifically for dry applications – the treatment of powders. Its purpose is to remove fine ferrous contaminants from dry powder. There are two available strengths – 2000 and 5000 gauss.. The DVMF is perfec
The magnetic collection of fine particles requires a high-intensity, high-gradient magnetic field. This type of separator utilizes a high-intensity electromagnet and flux converging matrix. The matrix amplifies the magnetic field and provides high-gradient collection sites for the magnetic material as the feed materials filter through. The canister is attached to dual high-frequency, low-amplitude vibratory drives. These drives deliver a strong vibratory action to the canister assembly which enhances the fluidity of very fine powders, resulting in a smooth and even flow of product through the matrix grid. This has proven to be the most effective separation process.
Eriez DVMFs are available in two strengths: 2,000 and 5,000 gauss. In some cases, the 5,000 gauss units reduce contamination to parts per billion, rather than parts per million which was expected previously.
Eriez state-of-the-art DVMFs are fully automated and feature a simplified cooling system. Other highlights include programmable controllers and the ability to handle four to 12-inch diameter sizes. The standard filters’ background magnetic field capacities are based on fine powder flow range up to 100 pounds per square inch of cross sectional area of matrix. A 6-inch diameter is capable of treating up to 2,800 pounds per hour of material weighing 400 lbs. cu/ft.
The magnetic filters consist of a solenoid electromagnetic coil enclosed in a steel housing. Schematics 1 and 2 illustrate the 2,000 gauss and 5,000 gauss Eriez DVMFs. The coil generates a uniform magnetic field throughout the bore of the coil, which represent background magnetic field. A stack of expanded metal discs are packed in the bore and induced by the magnetic field. These expanded metal discs, termed the matrix, provide the vehicle for separation. The matrix amplifies the background magnetic field, produces local regions of extremely high gradient and provides the collection sites for magnetic particle capture.
Schematic 1: 2000 and 5000 gauss Dry Vibrating Magnetic Filter
Schematic 2: The DVMF consists of a thick steel box with a canister in the bore. Aluminum or copper coils are positioned around the canister. Direct current power energizes the coil and allows the matrix to collect magnetic particles.
The magnetic force acting to capture a magnetic particle is proportional to the product of the magnetic field intensity and the magnetic field gradient. In equation form:
Where Fm is the magnetic force acting on a particle, H is the background magnetic field, and dH/dx is the magnetic field gradient (convergence of flux) generated on the matrix. Utilizing a relatively high background magnetic field coupled with an extremely high magnetic field gradient results in a high-intensity high-gradient separator. See Schematic 3.
Schematic 3: The DVMF’s matrix converges the lines of magnetic flux for improved collection of magnetic contaminants.
A matrix type separator substantially improves the capture of fine particles. In a matrix, the material must filter through several layers of highly induced magnetic grids, increasing the probability of capturing more contamination over conventional plate, grate, trap or drum type separators. Even with relatively large matrix spacing, the material is subject to this filtering effect, resulting in the capture of magnetic material.
The dry filters are rated by the magnetic field strength generated in the bore of the solenoid coil with the matrix removed. The background magnetic field, often termed the open bore field, represents the driving force that produces the amplified high magnetic gradient throughout the matrix. Depending on the matrix configuration, it is typically the case that a 5,000 gauss background field will result in an excess of 10,000 gauss in localized regions of the matrix.
The electromagnet is a solenoid coil completely sealed in a steel housing. Standard model filters generate background magnetic field strengths of either 2,000 or 5,000 gauss. The solenoid coils are wound from copper to dissipate heat and operate at relatively cool temperatures. The 2,000 gauss models operate with static oil cooling. The 5,000 gauss models are oiled-cooled and utilize a heat exchanger where it is cooled with a 10 GPM water flow.
The background magnetic field is typically determined through an identification of the magnetic material or by quantitative testing. Eriez’ experience has established some general guidelines for selection of the proper magnetic field selection.
For example, the 2,000 Gauss unit is used to handle fine to relatively coarse (50 micron and larger) ferromagnetic iron of abrasion or scale contaminants.
The 5,000 Gauss unit is perfect for very fine (minus 50 micron to sub-micron) ferromagnetic iron of abrasion, scale or paramagnetic contaminants such as ilmenite or chromite. It is specified when a high-purity product is required and where product specifications call for parts per million (ppm) contaminants levels. Again the DVMF achieves parts per billion removed performance. See Photo 2.
Duty cycles (operating time of the magnet between cleaning cycles) are typically determined by identifying the amount of magnetic material contained in the feed product. Materials containing up to two percent contaminant may require very frequent cleaning. In these applications, the duty cycle may approximate 10 to 20 minutes. In this scenario, an automated feeding valve and reject gate are recommended. Treating relatively pure materials which may have only average ppm levels of contamination allow relatively long duty cycles, sometimes over an hour.
Eriez is recognized as world authority in separation technologies. For more information please call us on 613 8401 7400, email firstname.lastname@example.org or visit our website eriez.com.au.